What is the process and sample delivery time for customized molds?
No matter it is a mold for customized casting products, or a mold for stretch stamping products or plastic, rubber.
The process is generally:
1: Confirm the processing technology according to the part structure
Tang Sheng has many years of experience in the industry, and can design reasonable procedures and mold structures for your products:
Stretching product —- It is necessary to confirm the number of stretching times, the angle of stamping, etc. according to the product structure. Therefore, the quoted drawings or samples are a good basis for quotation.
Die-casting products-according to drawings or samples, to confirm the product structure, demolding situation and the appropriate number of cavities, so the quoted drawings or samples are a good basis for quotation.
2: Quotation, Tang Sheng quotation generally includes mold material, life, sample time, and number of samples:
Stretching/deep drawing parts:
Mold material is generally Cr12, Cr12Mov, 1.2714, DC53
Mold life: 300000+pcs.
Die casting parts:
Mold material is generally H13/1.2714
Mold life: 800000pcs-100000pcs.
Sampling time: It usually takes one month for the mold to complete the design, from production to sampling.
Tang Sheng has all kinds of 3D modeling software, and can quickly identify the structure and type of drawings. The 3D software used is AUTO CAD/UG/SOLIDWORKS, etc. Of course, if there is no drawing, we can draw the product structure and make the mold according to customer’s sample. Tang Sheng usually completes the drawing within a week, and releases materials for production.
4: Mold production samples:
All mold materials and mold accessories will be purchased and accepted according to the requirements.
The basic mold production process is: mold processing and preparation, rough turning, CNC finishing, heat treatment, grinder grinding, wire cutting/EDM, assembly.
Trial mold: Our experienced workers will complete the mold trial and check the mold production stability. Normally, 2 or 3 samples will be sent. Can accept small batch production, such as 300pcs, 500pcs, 1000pcs.
Till now, mold production is completed, then mold will be packaged and shipped in time according to customer requirements.